Thermaldiffusion equipment

Thermal diffusion is a physicochemical process that changes the surface structure of a workpiece under conditions of thermal stabilization and a controlled atmosphere.
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Description
Specifications

At present, NPO GKMP LLC is the only domestic manufacturer of SDOM type thermal diffusion systems designed for processing semiconductor wafers with a diameter of up to 100 mm. It is possible to manufacture plants for processing plates with a diameter of up to 150 mm; in the future, plants for thermal diffusion of plates with a diameter of 200 mm and 300 mm are being developed.


Depending on customer requirements, in thermal diffusion systems it is possible to realize oxidation processes (including pyrogenic) and diffusion using various oxidizing agents and diffusants (nitrogen, chlorine, arsenic, phosphorus, boron, etc.)


The heating elements used in installations like SD.OM have a unique design and are wound from wire of special grades of high-temperature alloys (Eurofechral, kanthal, kanthal A1). Winding is carried out in a hot state according to a specially developed technological cycle, which significantly reduces the residual deformation of the resulting heater and extends its service life.


The system is designed for automatic group thermal thermal precision processing of silicon wafers with a diameter of 100 mm in the manufacture of semiconductor electronics products.


Features of installations like SD.OM:

  • Number of heating chambers: 2 or 3
  • Maximum process temperature: 1250 ° C
  • Length of the working thermal zone: 600 mm
  • Temperature field distribution error: ± 1 ° С
  • Temperature reproduction accuracy: ± 1 ° С
  • Heating element material: Kanthal or Eurofechral
  • Loading and unloading: manual or using built-in loaders
  • Modern automated process control system
  • Independent operation of each reactor
  • Energy-efficient power supply system for heaters
  • Accurate system for controlling the flow of oxidizing agents and diffusants
Property Meaning
Number of chambers in the installation 1, 2, 3 or 4
Form of the chamber cylindrical
Dimensions of the working area of the chamber:

diameter, mm

length, mm

100, 150 (200 and 300 under development) 600* (according to customer request)
Operating temperature range in the heating chamber, оС 100-1250
Heating type resistive
Permissible mass with parts, kg 1-15
Range of heating / cooling speeds, ° C / min 1-20
Processes diffusion, oxidation (including pyrogenic)
Number of inputs for working gases 2-8
Available operations with working gases mixing, moisturizing
Minimum percentage of each gas when mixed, % 5
Range of automatic adjustment of the flow rate of each gas, l / min 20-600
Possibility to install additional liquid diffuser bubblers yes
Possibility to install a loading and unloading system with the possibility of shaking yes
The uniformity of temperature in the working space without loading the electric furnace with automatic control of maintaining the temperature in the steady state, ° C, is not worse ±1±0,0005t
Stability of maintaining the operating temperature in the working area when controlling heating in automatic mode, ° C, no worse ±1±0,0005t
Power consumption by heaters, kVA 20-50

Maximum overall dimensions, mm, no more:

length

width (depth)

height

2200
1800
2400
Weight (without packaging), kg, no more 2850

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Affordable prices. The cost is calculated depending on requirements set forth in technical assignment.
Qualified personnel. Our well-trained staff will complete a task of any complexity.
High quality. We use only high-quality raw materials and keep up with the relevant technologies.
Full service cycle. Apart from production itself, we provide additional services, from comissioning to subsequent maintenance.
Wide range of products. Thanks to our long-standingand well-alligned cooperation with numerous companies, we constantly look for new challenges.
One-of-the-kind customized products. We work on approved technical assignment based on relevant standards and regulation.
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