Vacuum shaft-type furnace is intended for baking in vacuum large welded constructions and parts of vacuum chambers produced from austenitic or martensitic materials. The baking process enable to relieve the stresses.

Vacuum shaft-type furnace

Vacuum shaft-type furnace

Vacuum shaft-type furnace

Vacuum shaft-type furnace

Configuration:

  • Vacuum chamber body 8 m diameter;
  • High temperature lining;
  • Foot platform;
  • Vacuum system;
  • Pneumatic equipment;
  • Cooling water equipment;
  • Electric heaters;
  • Control system.

During production of welding constructions especially vacuum chambers it may observe an internal stress. It may destruct the welding area and led to leak appearance.

To avoid an internal stress appearance the vacuum shaft-type furnace was designed and developed. This furnace allows to make a high-temperature anneal a tempering of producing constructions. Maximum dimensions of cylindrical parts of vacuum chambers with diameter up to 6.5 m and height up to 4 m.

Vacuum chamber of furnace is a cylindrical body with lining material and zig-zag shaped nichrome heaters. The deck of furnace has ten shields made from heatproof steal. Work space of vacuum furnace has a twelve heating zone.

For temperature measurement in each zone used a thermo-electric transducers (thermocouples). To prevent damaging of lining the cast iron grinds was mounted on the floor.

Vacuum system is represented by two equal sets of vacuum pumping stations. One set includes one plunger pump with Roots pump and diffusion booster pump.

An advantage of thermal treatment in vacuum is an absence of oxidation, carbon deposits and other types of pollution on metal surface. It is not necessary to make a sandblast treatment, polishing or other type of cleaning. An advantage of thermal treatment in vacuum is an absence of oxidation, carbon deposits and other types of pollution on metal surface. It is not necessary to make a sandblast treatment, polishing or other type of cleaning. After baking process the metal parts deliver to finish treatment.

Max. temperature

Up to 1000 oC

Temperature fluctuation

±10 oC

Ultimate pressure

5·10-4 Torr

Zone quantity

12

Cooling water pressure

0.35 …0.34 MPa

Water consumption

30 m3/h

Pneumatic pressure

0.4 … 0.6 MPa

Air consumption

6

Boxing-in weight

20 000 kg

Boxing-in dimensions

width across corners

height

 

6500 mm

4000 mm

Installed capacity

1.6 MW

Supply voltage

380 V, 3 ph

Frequency

50 Hz

Work mode

Auto/Manual

Dimensions w/o electrical equipment

Length

Width

Height

 

14050 mm

12500 mm

6100 mm

Dimensions with electrical equipment

Length

Width

Height

 

16600 mm

15000 mm

6100 mm

Dimensions of blind area

Length

Width

Height

 

15300 mm

11300 mm

2400 mm

Weight

265000 kg

Documents

QMS Certificates and permissions Equipment Patents Product overview Support information
Certificate of conformity.sheet 1
Certificate of conformity.sheet 2
Quality certificate. Road equipment
+7 (4832) 58-19-66
Development — Waydev